Key Benefits

• Optimised for smooth, defect-free extrusion and excellent melt stability.
• High tensile strength and superior hoop strength for pressure-bearing applications.
• Outstanding resistance to environmental stress cracking (ESCR) and chemicals commonly encountered in soil and water.
• Excellent UV and weathering resistance when stabilized for above-ground exposure.
• Manufacturing-grade consistency — tight batch-to-batch properties for predictable production.
• Formulated with consideration for recycling and circular-economy principles where applicable.

Intended Applications

Compound AP100 is intended for extrusion into pipe systems where mechanical integrity, long-term performance and processing consistency are critical. Typical applications include:

• Irrigation pipes: drip lines, lateral distribution pipes, main irrigation trunks and buried conveyance pipes used in agriculture and landscape irrigation systems.
• Gas transmission pipes: low- and medium-pressure gas distribution mains where polymer pipe systems require excellent pressure rating and sealing properties.
• Conduit and service ducts: protective conduits for electrical or fibre installation where mechanical protection and weather resistance are required.

Material Family & Designation

Product name: Compound AP100
Internal code: X3 – p100
Process: Extrusion (single and twin-screw lines)
Product type: Polymer compound for pipe extrusion (pellet / granule form)

Technical Specifications (Typical Values)

Note: Values shown are typical laboratory results and are provided for design guidance only. Manufacturers should conduct qualification tests according to their specific end-use standards and internal QA procedures.

Processing Guidelines — Extrusion

Compound AP100 has been tuned for extrusion processing. The following guidelines are intended as a starting point; final parameters should be validated on the target extrusion line and adapted to tooling, screw design and cooling systems.

Recommended Extrusion Parameters

• Machine type: Single-screw or co-rotating twin-screw extruders, 25–60 L/D typical depending on throughput and melt homogeneity requirements.
• Barrel temperature profile: Feed zone 160–180°C → Compression zone 190–210°C → Metering zone 200–230°C (adjust based on die pressure and melt flow).
• Die temperature: Maintain stable die temperature compatible with final pipe dimensions — typically 200–220°C.
• Screw speed: Optimise between 30–100 rpm; keep throughput within stable melt pressure window.
• Die pressure: Monitor and maintain stable pressure to avoid flow lines and surging.
• Cooling: Controlled water bath cooling with steady elongation to prevent ovality for long pipes; use vacuum sizing for precise OD control if required.
• Back pressure: Use sufficient melt homogenisation back pressure in twin-screw lines to ensure dispersion of additives and recycled streams.

Tip: Run a trial with the intended pipe geometry and wall thickness. Small adjustments to head design and cooling distance often yield major improvements in dimensional stability.

Formulation Features & Additives

AP100 is supplied as a compound containing the base polymer matrix and a carefully balanced package of performance additives. Depending on customer demand, we offer tailored variants with:

• UV stabilisers and carbon black for outdoor-exposed pipes.
• Antioxidants and processing stabilisers to improve thermal stability during extrusion.
• Impact modifiers to enhance low-temperature toughness.
• Slip and anti-block agents to improve pellet handling and reduce friction in the extruder feed.
• Controlled recycled content options (subject to agreement) that maintain key mechanical properties while supporting sustainability goals.

Quality Control & Certification

Each production batch of AP100 undergoes stringent quality control checks including melt flow index, density, mechanical testing and visual inspection for contamination and colour consistency.

• In-house laboratory testing and batch traceability.
• Production quality checks at inlet, mid-run and finishing stages.
• Certificates of Analysis (CoA) provided with shipments.
• Compliance testing support for industry pipe standards upon request — customers should specify required standards for pre-shipment verification.

Performance in Service

Pipes extruded from Compound AP100 demonstrate:

• Long-term pressure resistance with low creep under sustained loads.
• Resistance to common chemicals and fertilizers encountered in agricultural soils.
• High impact and abrasion resistance in buried and surface installations.
• Good jointability with standard fusion or mechanical coupling systems depending on pipe design.

Comparison & Positioning

Compared to standard unmodified resins, AP100 offers a balanced combination of mechanical strength and processing friendliness. When compared with premium, fully virgin high-performance grades, AP100 provides a cost-effective alternative with excellent service life, especially where sustainability and controlled recycled content are priorities.

Packing, Storage & Handling

AP100 is supplied in industry-standard packaging to protect product quality:

• 25 kg or 500–1000 kg big-bag options depending on customer preference.
• Stored in a dry, shaded warehouse to avoid prolonged direct sunlight exposure.
• Avoid contact with incompatible chemicals; the pellets are stable but hygroscopic contamination should be prevented.

Environmental & Safety Information

Safety data sheets (SDS) are provided with each shipment and are available on request. AP100 is formulated within applicable health and environmental guidelines. Handling precautions:

• Use standard industrial PPE for pellet handling (gloves, eye protection, dust masks where required).
• Avoid dust inhalation during mechanical handling or vacuum transfer.
• In case of spillage, collect pellets for recycling or disposal according to local regulations.

Customization & Technical Support

We offer collaborative development services to tailor AP100 to specific processing lines and application requirements. Custom options include:

• Modified MFI grades for thin-wall or thick-wall extrusion lines.
• Enhanced thermal stability for high-temperature processing.
• Specific colour matches and reduced-carbon alternatives when required.
• Assistance with extrusion trials, start-up parameters and troubleshooting by our technical team.

Frequently Asked Questions (FAQ)

Ordering & Contact

For pricing, lead times, trial orders or technical collaboration, please contact our sales and technical team. Provide the following information to accelerate evaluation:

• Intended pipe application (irrigation / gas transmission / other)
• Pipe OD and wall thickness
• Required mechanical or certification standards
• Estimated annual volume and preferred packaging

Request Quote & Technical Pack

Case Study Snapshot

Example: A mid-size pipe manufacturer implemented AP100 in their 63 mm–315 mm irrigation pipe range. By optimising extrusion temperatures and adopting a vacuum sizing die, they achieved a 12% increase in line uptime, improved dimensional tolerance and maintained pressure-rating performance through accelerated hydrostatic testing.

Final Notes — Why Choose AP100?

Compound AP100 (X3 – p100) is engineered to meet the needs of modern pipe producers who demand a balance of performance, processability and sustainability.
Whether you produce agricultural irrigation lines that must withstand soil chemistry and UV aging, or gas transmission pipes requiring long-term pressure stability, AP100 was developed to deliver consistent extrusion behavior and long service life.